Airekka builds AI operations automation for mid-market manufacturers — inventory intelligence, quality documentation, maintenance workflows, and service desk automation integrated with SAP, Oracle, and NetSuite.

Manufacturing Operations

Your ERP Tells You What Happened Yesterday. Your Floor Needs to Know What's Happening Now.

Airekka builds AI operations automation for mid-market manufacturers — inventory intelligence, quality documentation, predictive maintenance, and service desk automation that integrates with your ERP and gives your leadership team real-time visibility into operations.

Built by operators with deep experience in Fortune 500 manufacturing, healthcare systems, and enterprise technology — now applied to mid-market AI operations.

This Is the Hidden Tax of Disconnected Manufacturing Systems

The Month-End Surprise

Your production meeting starts with 20 minutes of arguing about whose inventory count is right. Your ERP says one thing, the floor supervisor's spreadsheet says another, and accounting hasn't closed last week yet. By the time you see a discrepancy, you've already made three days of parts against the wrong bill of material.

The Quality Documentation Chase

Every ISO audit means someone spending a week hunting through shared drives, email threads, and paper folders for the certificate of conformance that should have been attached to the lot record. Your quality manager is a document librarian. They should be a process engineer.

The Service Desk Black Hole

Your customers call when equipment is down. When your service lines are busy, calls go to voicemail — and every missed call is a customer considering your competitor. Your technicians waste 20 minutes per call just collecting model numbers, warranty status, and symptom descriptions before they can even diagnose the problem.

From Month-End Surprises to Monday Morning Clarity

Real-Time Inventory Intelligence

AI reads your floor data, WMS transactions, and ERP records as they happen. Discrepancies surface automatically. Your team stops reconciling spreadsheets and starts acting on today's truth. You see the inventory variance before it shuts down the line.

Automated Quality & Compliance

AI reads inspection reports, certificates, and traveler documents — structuring them and attaching them to the right lot, order, and audit trail automatically. Your quality team reviews exceptions. The AI handles the filing.

AI-Powered Service Desk

AI voice agents handle the intake — collecting equipment IDs, warranty lookups, failure symptoms, and scheduling availability — then generate a structured work order in your field service system before a human ever picks up. Emergency calls escalate immediately. Routine scheduling happens automatically. Your technicians show up prepared.

Manufacturing Operations Automation — Integrated, Scalable, Production-Ready

Cognitive Workflows

AI that reads, extracts, and structures operational documents — inspection reports, certificates of conformance, supplier invoices, packing slips — so your ERP and quality systems finally understand what your floor already knows.

  • Supplier invoice matching and 3-way reconciliation
  • Quality documentation extraction and lot record attachment
  • Incoming inspection report processing
  • Production traveler and work order validation

Agentic AI

AI agents that complete multi-step tasks across your systems — checking inventory levels, updating production schedules, and routing supplier inquiries — with human review checkpoints for exceptions.

  • Supplier inquiry resolution and PO status automation
  • Production scheduling adjustments based on real-time constraints
  • Inventory reallocation and shortage flagging
  • Maintenance work order generation and parts availability checks

AI Voice & Conversational Agents

AI voice intake and conversational agents for your customer service and internal operations — integrated with your ERP and field service platform, not a standalone phone widget.

  • Customer Service Desk Agent: Answers order status, shipment tracking, invoice balance, and RMA status by phone or portal — pulling live data from SAP or NetSuite
  • Voice-to-Work-Order Automation: Captures equipment IDs, warranty status, and failure symptoms by phone, generates structured work orders in your FSM/CMMS, and routes emergencies to on-call technicians
  • Internal Operations Assistant: Plant managers ask inventory questions and the AI queries ERP + WMS in real time

Production Infrastructure

We integrate AI into your SAP, Oracle, NetSuite, or legacy manufacturing environment through secure APIs and data pipelines — so it works with your ERP instead of adding one more platform to manage.

  • SAP ERP and S/4HANA integration
  • Oracle NetSuite and Oracle Manufacturing bridges
  • Microsoft Dynamics 365 FO/SCM connectors
  • Legacy system API wrappers and data lake integration

Governance & Compliance

Human review checkpoints, audit trails, and controls that keep your AI compliant with ISO, FDA, and internal quality standards — not a black box.

  • Lot traceability and audit trail automation
  • FDA 21 CFR Part 11 validation support
  • ISO 9001 documentation control
  • Ongoing monitoring and deviation tracking

How Workplace Integrators stopped flying blind — and gave sales, finance, and leadership one source of truth

The setup

Workplace Integrators was running sales in the CRM and operations/finance reality in SAP. Nobody could reliably see what was in the CRM and relate it to the actual SAP data — there were no trustworthy numbers and no clear status. Pipeline lived in one system; fulfillment and financial truth lived in another.

The most frustrating part was that we were paying for leads and paying for reps, and deals were still dying in the gap between them — and nobody could tell me which ones or why until the quarter was already lost.
Workplace Integrators
I'd tell a peer: the follow-up and the reporting just happen — my team spends their time acting on the numbers instead of assembling them, and I can answer 'how's pipeline' in real time instead of at month-end.
Workplace Integrators

The shift

We built a rules-based integration layer — programmed data pipelines connecting the CRM to SAP (with accounting and operations views on top) — so every stakeholder could see the same numbers and status.

The outcome

  • CRM pipeline could finally be related to actual SAP data — numbers and status in one place
  • Month-end reporting time reduced from days of spreadsheet reconciliation to automatic views
  • Leadership stopped requesting manual status reports — the dashboard became the single source of truth
Read the full Workplace Integrators story →

From Discovery to Production

Step 1

Discover — Operational Assessment

We map your production, inventory, quality, and service workflows. We identify where AI delivers the fastest ROI — typically in 2–3 weeks. You get a clear picture of what's possible before spending a dollar on build.

Step 2

Pilot — Real Data, Real Stack

We build a working proof-of-concept integrated with your ERP and one operational workflow — not a demo in isolation. Your team sees real inventory, quality, or service data moving faster before we commit to scale.

Step 3

Scale — Production Deployment

We harden the integration, add governance guardrails, and deploy across your plants and departments. Your team is trained. Your systems are monitored.

Step 4

Govern — Ongoing Compliance

Ongoing monitoring, audit trail maintenance, and policy updates keep your AI reliable as your operations and regulatory requirements evolve.

Built for operations leaders at mid-market manufacturers

If your production meeting starts with arguing about inventory counts, if your quality team lives in shared drives during audit season, or if you're trying to integrate AI into SAP or Oracle without a 12-month IT project — you're probably our kind of client.

We don't serve small job shops, residential trades, or one-off convenience projects. We serve mid-market manufacturers with complex operations, real compliance requirements, and the budget to fix them properly.

Frequently Asked Questions

Do you replace our ERP?

No. We plug AI into SAP, Oracle, NetSuite, and legacy systems through secure APIs and data pipelines. Your production planners keep their workflow. The AI handles the data movement and exception flagging behind the scenes.

Will this work with our old systems?

Yes. We specialize in legacy system integration. If your ERP is 15 years old and speaks only CSV and prayer, we build the bridge — with full audit logging and error handling.

How long does a pilot take?

Typically 6–8 weeks for a focused proof-of-concept — one workflow, one plant, real data. You see results before committing to enterprise-wide deployment.

Do we need a data science team?

No. We build, deploy, and maintain the AI layer. Your team operates it. We train your staff on exception management and monitoring.

What does a Discovery engagement cost?

Our Manufacturing Operational Assessment is scoped to your plants and workflows. Investment is discussed on the call — you get a complete workflow map, ROI analysis, and technical architecture plan before any build spend.

Next chapter

Ready to Change Your Operations Story?

Tell us what your production, quality, or service team is stuck doing manually. We'll respond within one business day.

Discovery engagement — clear picture before build. Built by operators who've been inside Fortune 500 manufacturing.